FROSCO BIOMATIC GREASE INTERCEPTOR
(Dual Chamber, c/w Sediment Trap)

FROSCO Biomatic Grease Interceptor is specially designed to intercept both the FOG (fat, grease and oil) and the starch residue and solid waste.

The Sediment trap compartment will filter and trap solid waste Food and allow greasy water to continue to enter into grease interceptor compartment.

In the effort to achieve higher % of grease interception, the design oF grease interceptor is crucial. Basically, the performance (% of grease removal) is affected by:

• Hydraulic Retention Time of waste water in the interceptor.
• The control over the turbulence of incoming waste water.
• The direction and pattern of water flow in interceptor (internal design of interceptor).

Frosco Biomatic Grease Interceptor is complete with proper baffle assembly and integral trap for the above mentioned functions. Frosco Biomatic Grease Interception achieves > 99% grease removal when the HRT is about 30 minutes (SIRIM Test Ref. No. 237/12/1).

Interceptor Material :


FROSCO BIOMATIC GREASE INTERCEPTOR
('N' Series)


Each FROSCO Biomatic Grease Interceptor is registered with a unique control serial number.




Dimensional Data ('N' Series)
In keeping with our policy of updating products we reserve the right to make improvements or changes
without notice.


FROSCO BIOMATIC GREASE INTERCEPTOR
(SSD Series)

Model FE9012 SSD / FE9015 SSD / FE9020 SSD



Dimensional Data (SSD Series)



SIZING FROSCO GREASE INTERCEPTOR

Suggested Method 1
The following notes and calculation provide a basis for approximately determining size / type o Frosco Grease Interceptor:

1. All 'Sources' of grease contaminated water/fluids should be included. 'Wash-up' sinks 8 dishwaters are the main source of greasy water. Calculations of volume of discharge from each of these sources establishes the size of grease interceptor. The gross or total volume discharge is the sum of the discharge of the equipment's being emptied / flushed simultaneously after taking into account simultaneous flush diversity factor.

2. Estimate the Flowrate in Iitre / second for the gross total litres.

3. The size / type of Frosco Grease Interceptor is that with the next HIGHER litres per second rating.

4. Should it be necessary to evaluate the size / type based on actual equipment usage. It is necessary to calculate liquid volume processed by each piece of equipment.



Suggested Method 2


Suggested Method 3
Based on 8 gallons (U.K) per sink.

SINK SIZE: 40 x 30 x 15cm = 18,000cc = 18 Litres
Thus the flowrate is 18 Litres/30 sec = 8 GPM
(Note: Base on 4.5 litres per gallon)

Note: The above sizing methods are just a guideline only. In order to achieve better affluent water range, kindly refer to the manufacturer / supplier for further advise.


FROSCO FES SEDIMENT INTERCEPTOR FES 168

FES 168 for standing Installation only


Frosco FES 168 Sediment Interceptor is designed to act as an effective strainer and to intercept foreign solid matter from entering drain lines. The provision of a perforated stainless steel sediment bucket make the maintenance work much easier. The installation of Frosco FES 168 Sediment Interceptor therefore protect the waste lines against clogging.




One Frosco sediment interceptor FES-168 is installed for each hawker stall, while a centralised automatic biomatic grease interceptor is installed for each row of stalls.

Note: Recommended length from source of greasy water to grease interceptor is less than 10 metres.

The grease interceptor should be installed within the length of 10 meter from the washing sinks to avoid the built-up of grease along the pipe before the interceptor. However if the piping length exceeded 10 metres and the grease interceptor to be installed far away from the washing sinks then the sediment trap is required below each sinks to collect the solid waste. In this case dosing of extra enzyme into the pipe line may be require.


FROSCO SG-740 DT SERIES SEDIMENT GULLEY DEEP TRAPPED


Frosco stainless steel sediment gulley deep trapped completed with perforated bucket and removable bell trap to filter sediment waste or solid, vertical spigot outlet, stainless steel perforated cover complete with vandal resistant screws.


WATER DRAIN (333 MODEL)
FED 333 SO/SIO (Side Outlet / Side In-Outlet) FED 333 BO (Bottom Outlet)


FROSCOZYME BIOMATIC LIQUID ENZYME (AMNITE L100)
(Aeration is advisable for BIG grease interceptor)



Froscozyme Amnite L100
Froscozyme biomatic liquid enzyme is the environmental friendly answer to the disposal of grease deposits in Frosco biomatic grease interceptor. Froscozyme biomatic liquid enzyme is a non-toxic, non-corrosive and non-volatile mixture, it is simple and safe to use.

Biomatic enzyme can produce certain reactions such as fat splitting, protein and carbohydrate decomposition. However their supply is limited and therefore they do not perform the digestive process quickly enough to make for efficient grease disposal.

Froscozyme biomatic liquid enzyme is a booster enzyme catalyst, it contains viable organisms, enzymes and food supplements. Froscozyme will speed up the digestive process and enhance the efficiency of grease disposal. It will also eliminate or reduces offensive odours and greatly reduces the frequency of manual cleaning.

Froscozyme biomatic liquid enzyme will help a waste treatment system to reach it's optimal level of treatment efficiency and thus help the system to eliminate BOD and COD as rapidly as possible from a waste water flow. This product will help liquify solids and re-establish beneficial microflora in a biological waste treatment system.

Froscozyme biomatic liquid enzyme decomposes and permanently converts grease and protein matter to water soluble substances.


FROSCOZYME BIOMATIC ENZYME (Amnite L100)

Instruction for use
1. Dose at the end of the working period when the temperature within the interceptor should not exceed 45 C at the time of dosing.

2. Keep the Froscozyme biomatic liquid enzyme container sealed when not in use.

3. Froscozyme biomatic liquid enzyme can be dispensed AUTOMATICALLY through our Frosco FV-5000
automatic dosing unit.

4. Please do NOT:
• Discharge concentrated disinfectant, bleaches or sanitizers directly into the interceptor as they will inhibit bacterial activity.
• Store biomatic liquid in extremes of temperature or in direct sunlight.

5. Dosage rates for Froscozyme biomatic liquid enzyme:

Dosage and daily meal cover rates are for guidance only.
Different foods vary grease content discharge into the Biomatic Interceptor. Physical observation of grease interceptor content and increasing or decreasing enzyme dosages, establishes actual dosage Ievel.

Health and Safety
FROSCO Biomatic Liquid Enzyme concentrate is safe in normal use. The biologically active nature of the product can cause skin irritation In some cases. It is essential that rubber gloves are worn at all times.

Skin Contact - Should the concentrate come In contact with the skin wash clean with plenty of clear water.
Eye Contact - If the concentrate splashes into the eye or is rubbed In by the hand, flush the eye with plenty of clean running water.
Ingestion - Avoid Ingesting the concentrate but should an accident occur, wash out the mouth thoroughly with water. Do not induce vomiting. Take plenty of water or milk to drink.
Consult medical advice immediately after the initial treatment has been given.

Biomatic liquid enzyme concentrate is manufacturing from non-pathogenic bacterial cultures. This product should be stored, handled and used in accordance with good industrial hygiene practices. The information contained herein is based on the present state of our knowledge and is intended to describe all products from the point of view of health and safety requirements. It should not therefore be construed as guaranteeing specific properties.

Incompatible Substances
Do not use the product in connection with biocides or germicides.

Storage
Store in closed plastic or stainless steel containers in a cool place. Do not subject to extremes of heat
and cold. Keep out of direct sunlight.


FROSCO AUTOMATIC DOSING UNIT ( FVD 3500/ FV 5000 )

Specification
The Frosco Automatic Doser shall be complete with 1.7m of electrical cable and 3m of polythene supply tube. Electric motor voltage 220-240 volts, 50Hz, single phase, power 4 watts, 13 amp maximum rated fuse and 5 days power reserve standby battery time switch.



How A Peristaltic Pump Operates
Peristalsis = Wave of automatic contractions propelling contents along channel or tube - hence peristaltic action. By mechanical simulation of biological peristalsis roller squeeze tube walls together to form a seal as roller moves along the tube, then the previously compressed tube regains original form and sucks fluid/gas into the formed vacuum. This is the self-priming function.

The fluid/gas will follow the roller until tube no longer compressed. By now a second roller is compressing the tube preventing flow-back, pushing the initial dose of fluid/gas out of the pump and repeating the suction effect. As the pump continues to operate the rollers mounted in special rotors create suction lift and outlet pressure.

Why Peristaltics ?
Self priming
No back-flow or syphoning
No clogging
Pumped medium only contacts tube, not pump
Hygienic - no contamination
No adjusment - factory set occlusion
Simple and effective
Can run dry, for limited periods
No valves or seals
Positive displacement
Long life tubing.

Why FROSCO ?
Variety of drives - to appropriate
electrical standard
Snap-in catridges - easy tube change
Clip cartridges
Interchangeable pump heads
Single and multi-flow


FROSCO AUTOMATIC DOSING UNIT (ADU) FV5000


FV 5000 OPERATING MANUAL
1. To set the dosing time by programming the 'Timer'
2. To set the duration of each dosing according to the enzyme quantity required. ( 30 ml / minute )
(See table for amount required for each dose, for each size / model of Grease Interceptor.)
3. To set the current time.
4. To ensure the power supply is aIways 'ON'. (Check bulb light on)
5. Supply voltage: 3 Amp (fuse rating)
6. To replenish the enzyme as soon as it is finishing to ensure continuos supply of enzyme into the interceptor.

Frosco automatic dosing unit is highly recommended to be installed in conjunction with Frosco biomatic grease interceptor. Automatic dosing pump will ensure the dosing of Froscozyme biomatic liquid enzyme at regular intervals consistently. This enhance the efficiency of the operation and significantly reducing the build-up of grease and frequency of cleaning.

The unit is delivered pre-set accordingly to the Frosco biomatic grease interceptor model and code number, and to dose with the recommended quantity of Froscozyme biomatic liquid enzyme. The pre-set doses can be varied on site to suit other application. The dosing rate is pre-programmed at a pump rate of 30ml / minute.


B. FROSCO DIGITAL AUTOMATIC DOSING UNIT ( ADU ) FVD 3500


FVD 3500 DIGITAL OPERATING MANUAL
o set (Adjust) clock = Present Time
1. Press Clock (Hold) then press Hour to set the require Hour
2. Press Clock (Hold) then press Min. to set the require Min.

To Programme On
3. Press Prog once (One time) display 1 on will be display.
Then press Hour & Mins. for the require time to on..

To Programme Off
4. Press Programme once (one time) display 1 off will be display.
Then press Hour & Mins. for the require time to off.

Note: Make sure the setting (Press) On /Auto /Off is at the (To) Auto / Off Setting


FROSCO AUTOMATIC DOSING UNIT ( ADU ) FVD 5000 / FVD 3500

Together With Pannel, Lockable Cage And Liquid Enzyme


The Automatic Doser should be located in close proximity to the biomatic grease interceptor.


AERATION
(Advisable For BIG Grease Interceptor)

Important Notes:
Aeration provide oxygen for biomatic enzyme to perform more effectively, it is useful for big size of grease interceptor. However, aeration generate turbulence and have adverse effect on grease / water separation process, thus a proper installation usage and timing of aeration is crucial. Kindly refer to our technical people for more details.


Specification

FROSCO Biomatic Grease Interceptor Dual Chambered ('N' Series)
Fabricated in 2 chamber and with 2 separate cover, with the first chamber for sediment trap and second chamber for grease interception. It must complete with perforated bucket, proper baffle assembly and integral trap to filter sediment waste, control over water turbulence and grease interception. The unit must on average achieve > 99% of grease interception when the waste water hydraulic retention time (HRT) is about 30 minutes. The design must allocate provision for both manual and automatic biomatic enzyme dosing.
Unit shall be obtained from VTSB Building Products Sdn Bhd.
Tel: 03 - 6185 9262 (Hunting Lines) Fax: 03 - 6185 9279.

FROSCO Automatic Dosing Unit ( FV - 5000 ) / ( FVD - 3500 )
Frosco automatic dosing unit is completed with 1.7m of electrical cable and 3m of polythene supply tube. The electrical motor voltage shall be of 220-240 volts, 50 Hz, single phase, power 4 watts and 13 amp maximum rated fuse. The pump head shall be made of polycarbonate, clear polycarbonate front cover, 2 roller rotor, silicone tube and a 24 hours time switch standby battery (in case of power failure) with the pump rate of 30ml/ minute.
Unit shall be obtained from VTSB Building Products Sdn Bhd.
Tel: 03 - 6185 9262 (Hunting Lines) Fax: 03 - 6185 9279.

FROSCOZYME Biomatic Liquid Enzyme (Amnite L100 System)
Frosczyme- Amnite L100, which contains specially selected lipase producing bacteria, nutrients and enzymes in a buffer solution, the enzyme lipase will breakdown the FOG into its harmless constituent parts and converts the fatty acids into carbon dioxide and H20.
Unit shall be obtainable from VTSB Building Products Sdn Bhd.
Tel: 03 - 6185 9262 (Hunting Lines) Fax: 03 - 6185 927


MECHANICAL PROCESS OF FROSCO BIOMATIC GREASE INTERCEPTOR

As the water containing air, grease and food particles enters the inlets of the interceptor at high velocity, it is directed downwards by the main deflecting baffles, at the same time allowing the trapped air bubbles to rise to the surface. The overall effect of which is to reduce the velocity and turbulence of the incoming liquid.

Turbulence of the liquid is still further reduced by passing through and over the remaining baffles. These baffles are so located as to permit the grease, fats and oils to efficiently separate and rise above the normal established water line of the interceptor.

Froscozyme biomatic liquid enzyme will perform its function by converting the grease which is trapped in the interceptor into water soluble substance, before being discharge out into sewer lines

Installation


How & where to install FROSCO Biomatic Grease Interceptor :



'E' Dimension Extension
The standard E dimension would need to be extended for fully recessed and suspended type of installation. Therefore, buyers are advised to confirm the actual site requirement before placing of firm order.


FROSCO BIOMATIC GREASE INTERCEPTOR (INSTALLATION)

Inside Building Installation (Suspended)



Outside Field Installation



Diagram 1: Flowchart of Theoretical Biological Degradation of Oil & Grease


FROSCO BIOMATIC GREASE INTERCEPTOR

Operating And Maintanance Manual
1. Sediment interceptor (first compartment):
The solid waste food is to be cleaned up daily.

2. Biomatic liquid enzyme can be introduced to grease
interceptor (second compartment) either manually or automatically (with Automatic Doser) once a day (when kitchen closes). Biomatic liquid enzyme will convert grease into Co2 and water.

3. With biomatic liquid enzyme, grease interceptor is needed to be cleaned up once every 6 months. If biomatic liquid enzyme is not introduced, manual clean up of the grease which is trapped in the interceptor is required and should be carried out once a week. More frequent cleaning if the activities and grease content of waste water is high. User have to ensure Hydrafilter Baffle assemble is fixed back after the cleaning

4. FROSCO Automatic Dosing Unit (ADU) is pre-set according to each requirement and grease interceptor model. User should keep the power supply 'on' all the time to ensure proper working of the ADU. FROSCO ADU is set to dose during night time when there is no incoming and outgoing of waste water.

5. User have to replenish as soon as the biomatic liquid enzyme is running out to ensure continuos supply of biomatic liquid enzyme.


FROSCO® PRODUCTS ALWAYS COME WITH REGISTERED TRADE MARK, MODEL AND SERIAL NUMBER IN EVERY UNIT SUPPLIED

1. Stainless steel Body (paint sprayed FROSCO trade mark) - (both side).
2. Stainless steel Cover (embossed FROSCO trade mark) - (both covers).
3. Next to dosing hole a piece of PVC Plate with FROSCO trade mark, model and serial number.



Note: We reserve all the rights to take up legal action againt those who copy our product and registered TRADE MARK.

4. Baffle (embossed FROSCO trade mark and serial number).


5. A.D.U (FROSCO trade mark sticker and Pump Head serial number).


6. FROSCO Amnite L100 trade mark (blue colour liquid).


Note: We reserve all the rights to take up legal action againt those who copy our product and registered TRADE MARK.


SEPTIC TANK TREATMENT
FROSCOZYME AMNITE S140X (LIQUID)

AMNITE S140X: LIQUID ORGANIC SOLIDS DEGRADING PRODUCT (40X Concentrate)

Composition
The product contains:
- naturally occurring micro-organisms selected for their ability to produce high levels of lipase, amylase, cellulase and protease enzymes
- nutrients, trace elements and minerals to activate growth of micro-organisms
- surfactants to emulsify the substrates and enhance oxygen transfer

Microbial Content

The product contains aerobic, spore-forming bacterial strains belonging to the genus Bacillus. The total viable count in the 40X concentrate product is not less than 3.0 x 108 cfu/ml.

Characteristics
The product exhibits the following characteristics.
- Contains only Bacillus spores
- Has negligible phosphate content
- Has excellent emulsification properties
- Has a wide range of metabolic capabilities
- Is completely biodegradable
- Is completely homogeneous

Applications
Amnite S140XConc contains fast-growing micro-organisms which can rapidly establish an effective biomass. The product also boosts the activity of any existing biomass. The product is best applied with an automatic dosing pump. The product prevents and reduces the problematic build up of fats, oils and other organic deposits that tend to cause malodours, block sumps and clog filters. The product is suitable for use in a wide range of situations including treatment of pumping stations and septic tanks as well as addition to lagoons and other aerobic treatment systems.

Summary
Amnite S140XConc is a lightly scented, liquid, biological product which rapidly degrades organic solids, The product rapidly reduces COD /BOD levels resulting in reduced operational problems and climination of malodours. The product is completely homogeneous, made from food-grade ingredients. Fully biodegradable and safe to use. It does not contain any pathogens

AUTOMATIC DOSING UN1T
FROSCO AD.UFV 5000 / FVD 3500 (Ref. page 15)

Threshold dose: 6.25 litres/month or 20.8m/day
This is the minimum threshold level of dosing that will ensure the effective survival of the bacterial population. This will suffice for tanks with a daily effluent flow of up to 7.5m3/day

Flow rate 10 - 20m³/day: 8.33 litres/month or 27.8ml/day
Flow rate 25 - 50m³/day: 12.5 litres/month or 41.6ml/day
Flow rate 51 - 100m³/day: dose at 832ml/day x effluent daily flow rate rounded up to convenient dosing quantity.


 

HOW YOUR SEPTIC TANK WORKS
Your septic tank acts as a collection point for your household sewage. It provides a holding area to allow the waste to settle and for micro-organisms to break down, liquefy and deodorise the organic matter. The process is entirely biological and needs the presence of a healthy colony of bacteria and fungi to operate successfully.

WHY PROBLEMS ARISE
Modern cleaning agents such as disinfectants, bleaches and detergents are designed to kill bacteria. Regular use of these chemicals can upset the biological balance within the septic tank by killing off the micro-organisms which do the work. Extremes of temperature can also have a similar effect.

WHAT HAPPENS WHEN YOUR SEPTIC TANK STOPS WORKING EFFECTIVELY
• The tank begins to fill with waste
• The system begins to smell
• The soak-away will clog with fat and grease and other matter, causing the ground around it to become waterlogged
• Frequent pumpouts will become necessary to avoid the tank blocking and overflowing

PREVENTION IS BETTER THAN CURE
Regular use of BIOGEST can avoid all of these problems:
• Blocked tanks
• Unpleasant smells
• Waterlogged ground
• Angry neighbours
• Tank emptying costs
• Soak-away rebuilding cost


+ Frosco Biomatic Grease
   Interceptor
(Dual Chamber, c/w
   Sediment Trap)

+ Frosco Biomatic Grease
   Interceptor
('N' Series)

+ Frosco Biomatic Grease
   Interceptor
(SSD Series)

+ Sizing Frosco Grease Interceptor

+ Frosco Fes Sediment Interceptor
   Fes 168

+ Frosco SG-740 DT Series
   Sediment Gulley Deep Trapped

+ Waste Drain (333 Model) FED 333
   SO/SIO (Side Outlet / Side In-
   Outlet) FED 333 BO (Bottom
   Outlet)

+ Froscozyme Biomatic Liquid
   Enzyme (Amnite L100)
(Aeration
   is advisable for BIG grease
   interceptor)

+ Froscozyme Biomatic Enzyme
   (Amnite L100)

+ Frosco Automatic Dosing Unit
   (FVD 3500 / FV 5000)

+ Frosco Automatic Dosing Unit
   (ADU) FV 5000

+ B Frosco Digital Automatic Dosing
   Unit
(ADU) FVD 3500

+ Frosco Automatic Dosing Unit
   (ADU) FV 5000 / FVD 3500

+ Aeration (Advisable For BIG
   Grease Interceptor)

+ Specification

+ Mechanical Process Of Frosco
   Biomatic Grease Interceptor

+ Frosco Biomatic Grease
   Interceptor
(Installation)

+ Operating And Maintanance
   Manual

+ Frosco Products Always Come
   With Registered Trade Mark,
   Model And Serial Number In
   Every Unit Supplied

+ Septic Tank Treatment
   Froscozyme Amnite S140X
   (Liquid)

+ How Your Septic Tank Works


+ Home message from management

+ Products Products Range

+ Authority Approval / Sirim Report

+ Project Reference

+ Contact Us


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